Material flow engineered to eliminate downtime

Custom conveyors, indexing systems, and part-nesting solutions built to stop jams, misfeeds, and positioning errors before they start.

Custom conveyors

Pick and place units, walking beams, and lift and carry systems that move parts between stations without dropping or jamming them.

Indexing systems

Custom nests and fixtures that hold parts secure through every move. Positioning errors disappear when the part cannot shift.

Transfer mechanisms

Conveyors sized to your part and rate. No more parts hanging up.

Part fixturing & end-of-arm tooling

Rotary and linear indexers that place parts in the exact position, every cycle.

Engineering

We design out the failure points before they happen

A jam is not bad luck. It is a design flaw. We find the flaw and remove it.

Precision engineering first

We model your part's geometry, weight, and orientation before we design a single component. Every conveyor, indexer, and transfer point is sized to your tolerances, not a catalog spec.

Testing under realistic conditions

We run your actual parts through the system at production speed before it ever reaches your floor. If it doesn't perform under real conditions, it doesn't ship.

Built for your part

No generic conveyors or off-the-shelf nesting fixtures. Every handling point is engineered around your part's shape, weight, and flow to keep it moving without jams or misfeeds.

What customers say

Results speak louder than promises

“The large variety of part variations add complexity when automating. TCSC designed a clever and user-friendly machine that is flexible for all part variations.”
dormakaba
New Product Introduction Manager
“TCSC took the time to understand our unique process, develop a custom solution, and continues to offer ongoing support. Their machines have been in production for over 10 years!”
3M
Advanced Manufacturing Engineer
"Our project involved a wide range of product variations and required a solution that could accommodate both current and future needs. TCSC worked with our team throughout the design process to develop a practical and flexible system."
Danfoss
Project Manager

The numbers that matter

Four decades of building equipment that works. Hundreds of installations across industries. Systems still running strong.

40+

Years in business

500+

Projects completed

20+

Industries served

Fix your material handling problem

Tell us where the jams and misfeeds happen. We will design a system that moves parts cleanly.

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FAQs

Straight answers on how we solve material handling failures.

What causes most jams?

Poor part control. A part that shifts or rotates in the nest will hang up. We design fixtures that hold the part in one position through every move.

Can you match our rate?

Yes. We size the conveyor, indexer, and transfer to your cycle time. The system runs at your speed without forcing parts.

Do you work with existing lines?

We integrate with what you have. We can replace a bad transfer, add a new indexer, or tie into your current assembly and inspection stations.

How do you test it?

As part of the factory acceptance test (FAT) process, we run your parts through the system before it ships. We find the failure points in our shop, not on your floor.

What about odd part shapes?

We build custom nests and grippers for your exact part. The shape does not matter if the fixture holds it right.

How long does a build take?

It depends on the scope. A single transfer mechanism is faster than a full line. We give you a schedule after the first engineering review.

Do you handle installation?

Yes. We install, debug, and prove the system at your facility. We stay until it runs clean.

What if it still jams?

Then we fix it. We stand behind the design and the build. A jam is a failure we own.

Still have questions?

Tell us what is hanging up on your line.

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